Case Studies
Process cooling, heating and temperature regulation

Temperature-controlled (refrigerated) cooling tunnel
GRE were contracted to design, manufacture and install a bespoke, twin‑coil dehumidifier/chiller and cooling‑tunnel unit for the NHS Saliva testing laboratory at the University Hospital, Southampton, UK. The purpose of the machine was to keep

Air-portable, broadcast/data centre air conditioning units
GRE were contracted by a blue chip sports broadcaster, to design and manufacture 5, air-portable, 130kW (at rated condition) air conditioning units, for the company’s mobile broadcasting suite and data centre. The unique constraints of

Multiple (400+) chillers for Vacuum Deposition Machines
Client: Industrial manufacturing (vacuum deposition sector, worldwide) Cooling Power: 24–140 kW (rated at -15°C return fluid) Operational Temperature Range: -25°C to +30°C System numbers: Integrated into over 400 machines worldwide Interesting System features: Hermetically sealed scroll compressors, brazed heat exchangers,

Thermoregulating Heater/Chiller for ‘roll-to-roll’ coating application
Background GRE won the contract to design and manufacture 4 bespoke thermoregulating (heating and cooling units), each unit having 4 separate circuits – the 4 circuits supplying 14x drums (all linked together in configuration

Large Glycol Chiller for Vehicular Testing Laboratory
Client: Automotive test laboratory, Cambridge Cooling Power: 320 kW Temperature Range: -20°C to +20°C (max ambient 35°C) System Capacity: Air-cooled glycol chiller, full-load tested Interesting System features: Dual refrigeration circuits, semi-hermetic screw compressors, custom PLC/HMI GRE designed

Process Coolers for Inverter Drives in Power Station
Client: UK’s largest power station Cooling Power: 20–35 kW Operational Temperature Range: Consistent 27°C, year-round System Capacity: 60+ machines, all with over ten years of continuous operation Interesting System features: Stainless steel welded pipework, shell and tube exchanger, custom

Heat Pump/Chiller for large department store
Client: Premier clothes retailer (Central London) Thermal Power: 420 kW cooling / 350 kW heating Temperature Range: Cooling: 6/12°C, Heating: 45/50°C System Capacity: Custom heat pump chiller Interesting System features: Multiple scroll compressors, bespoke controls,

Educational Refrigeration Demonstrator
Client: Armfield (global deployment) System Capacity: Vapour-compression cycle demonstration unit Interesting System features: Custom controls, corporate livery, wide operating range, open design for students to easily identify components GRE partnered with the client to create a classroom demonstrator for teaching the reverse-Rankine refrigeration cycle. The system

Mobile MRI Scanner Chiller
Client: Mobile medical imaging client (UK) Thermal Power: 60 kW Temperature Range: +10°C to +30°C System Capacity: Compact chiller for articulated lorry trailer Interesting System features: Bespoke control, secondary chiller for transport, space-optimized design Supporting

Human Milk Pasteurizer
Client: Various Milk Banks (UK and worldwide) Temperature Range: Ambient to 62.5°C ±0.2°C (pasteurisation), chill to <4.0°C System Capacity: Fully automated, plug-and-play machines Interesting System features: Stainless-steel construction, automated control, temperature logging, adaptable for many

Domestic heating and hot water marshalling unit (district heating)
Client: Approximately 150 households across the Southwest Operational Temperature Range: 5°C to +35°C System purpose: Domestic heat and water marshalling unit for district heating Interesting System features: The wall-mounted systems allowed domestic houses to access heating and hot water from a centralised heat source.

Portable Emergency Chillers for Power Station
Client: Major UK power station Cooling Power: 20 kW Temperature Range: 7°C to 15°C System Capacity: Portable, water-to-water chillers (pair) Interesting System features: Standalone refrigeration, no hard-pipe connections, for rapid deployment in maintenance situations To provide emergency cooling

